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Posted: April 14, 2026 (0 days ago)

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DIRECT HIRE - Aviation Safety Inspector (Manufacturing)

Federal Aviation Administration

Department of Transportation

Fresh

Location

Salary

$76,463 - $99,404

per year

Closes

GS-12 Pay Grade

Base salary range: $74,441 - $96,770

Typical requirements: 1 year specialized experience at GS-11. Advanced degree + significant experience.

Note: Actual salary includes locality pay (15-40%+ depending on location).

Job Description

Summary

This job involves inspecting aircraft manufacturing processes to ensure safety and compliance with federal regulations, working for the Federal Aviation Administration in Oakland, California.

It's a steady role with good benefits like health insurance and paid leave, focused on keeping the aerospace system safe and efficient.

A good fit would be someone with hands-on experience in quality control for aircraft production, who is detail-oriented and able to work independently in a technical environment.

Key Requirements

  • One year of specialized experience equivalent to GS-11 level in aerospace quality assurance, such as leading inspections in assembly, testing, and airworthiness determination
  • Experience in quality systems for manufacturing aircraft or related products, including inspections, special processes, and airworthiness certificates
  • High school diploma or equivalent
  • Valid state driver's license and fluency in English
  • No more than 2 Federal Aviation Regulations violations in the last 5 years, and no chemical dependencies or drug abuse affecting performance
  • Medical fitness: good vision (with aids), ability to hear conversations (with aids), and no physical conditions that pose hazards or interfere with flying as a passenger

Full Job Description

Join the Federal Aviation Administration as an Aviation Safety Inspector - Manufacturing. The FAA work environment is rich in opportunity, diversity, teamwork and worklife balance.

Enjoy benefits such as weekends off, paid holidays, steady work hours, sick/annual leave, health insurance and more!

Begin a rewarding career with the FAA and be part of a select group of individual whose mission is to provide the safest, most efficient aerospace system in the world.

All applicants must meet the following requirements: Not more than 2 separate incidents involving Federal Aviation Regulations violations in the last 5 years; Have a valid state driver's license; Be fluent in the English language; Have no chemical dependencies or drug abuse that could interfere with job performance; and Be a high school graduate or equivalent.

MEDICAL REQUIREMENTS: Applicants must be physically able to perform the duties of the Aviation Safety Inspector position in a safe and efficient manner, and must meet all of the following requirements: Have good distant vision in each eye and be able to read printed materials the size of typewritten characters (glasses and contact lenses permitted) without strain; Have the ability to hear the conversational voice (hearing aid permitted); Not have any physical condition that would cause them to be a hazard to themselves or others or that would interfere with their ability to fly as passengers in a variety of aircraft.

Applicants for Aviation Safety Inspector (Manufacturing) positions must meet one of the following requirements: A.

Experience in the area of quality systems, methods, and techniques in the manufacture of products and/or articles that demonstrates the ability to determine whether aircraft and related products meet the approved design criteria, or the design criteria on which approval is being sought and is in condition for safe operations; or B.

Experience involving either the actual issuance of airworthiness certificates or having responsibility for managing programs leading to the issuance of original airworthiness certificates or original export airworthiness approvals for products and/or articles; or C.

Experience involving a combination of paragraph A and paragraph B.

Acceptable specialized experience for paragraph A includes actual experience in a majority of the following areas: First article, in process and final assembly inspection; Quality assurance provisions of special processes (e.g.

heat treating, brazing, welding, carburizing, plating, CAD-CAM, robotics, software quality control, etc.,) Destructive and non-destructive inspection; Manufacturing processes; Airworthiness assurance; Developing and implementing quality systems and procedures; Testing procedures; and Use of improved design data.

The experience in paragraph A or B is typically acquired in such positions as: Quality engineer; Quality systems supervisor/manager; Quality systems auditor; Service representative with technical quality experience; FAA designee such as a designated manufacturing inspection representative (DMIR); or Designated airworthiness representative (DAR) authorized to perform manufacturing inspection functions on behalf of the FAA.

To qualify for this position at the FG/GS-12 level -All candidates must demonstrate one year (52 weeks) of specialized experience equivalent to the next lower grade (FG/GS-11).

Specialized experience is defined as knowledge and experience of aerospace quality assurance systems in a position of leadership, or having the ability to make decisions independently, as it relates to an aerospace manufacturing environment in the areas of assembly, test and final inspection, and airworthiness determination as evidenced by practical experience working in this environment - such as work as a Supervisory Quality Inspector, Organization Designation Authorization Unit Member, or Manager of an aircraft or aerospace article manufacturing facility.

THE FULL PERFORMANCE POTENTIAL TO THE FG-13 GRADE LEVEL: Identification of promotion in the vacancy announcement does not constitute a commitment or an obligation on the part of management to promote the employee selected at some future date.

Promotion will depend upon the selectee meeting all training, qualification requirements, and recommendation by the supervisor.

Qualifications must be met by the closing date of this vacancy announcement. Major Duties:

The Aviation Safety Inspector (ASI), when assigned as a Principal Inspector (PI), has certificate management responsibility for one or more aerospace organizations.

The inspector is involved in the planning and implementation of a full range of manufacturing inspection, type, production, and airworthiness certification programs at one or more aerospace organizations within a Certificate Management Sections (CM), geographic area of responsibility.

Duties at the FG-12 grade level include but are not limited to the following: Verifies assigned aerospace organizations comply with Title 14 Code of Federal Regulations (14CFR) with respect to production, original airworthiness, and certification programs.

Determines certificate management actions for audits of assigned aerospace organizations within personnel and budget limitations.

Establishes certificate management actions in terms of kind and areas of audit, location, and frequency that will be most productive to assure adherence to the aerospace organization's quality system and conducts audits in accordance with FAA Orders 8120.22 Production Approval Procedures, 8120.23 Certificate Management of Production Approval Holders, and other established policies.

Serves as manufacturing expert in the investigation of violations, accidents, incidents, and malfunctions/defects that may be attributable to items manufactured in assigned organizations.

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Posted on USAJOBS: 4/14/2026 | Added to FreshGovJobs: 4/14/2026

Source: USAJOBS | ID: FAA-AHF-26-AIRM-98106